This article will explain how we implemented Industrial Automation based on Node-RED and Raspberry Pi using Node-RED Dashboard. We have implemented the device in a rebar wood processing factory. Specifically, we have installed a device to control the wood dryer chamber. The environmental data to be considered are temperature and humidity in the room.
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| Industrial Automation |
Industrial Automation
This is the age of the 4th industrial evaluation. Industry 4.0 is growing fast. It includes massive improvement of industries empowered by IoT, data mining, and machine learning. The IoT is now moving to IIoT(Industrial Internet of Things). Now we have the customized Raspberry Pi version, Revolution Pi, for the industrial Internet of Things.
Node-RED and Raspberry Pi
Node-RED is an IoT platform introduced by IBM based on node.js. This flow-based programming platform collects, stores, analyzes, manages, controls the data flow, and executes logical operations based on the instruction set.
Raspberry Pi is a very popular mini-computer with both processing and controlling features. This characteristic made it IoT friendly device. It can be used as an IoT server to communicate with sensors, industrial machines, the client through MQTT protocols, and a Wi-Fi network.
Industrial Automation using Node-RED Dashboard and Raspberry Pi
As Node-RED is an IoT tool and Raspberry Pi can be used as a controller and processor, we can deploy Node-RED and Raspberry Pi to collect sensor data. We can control the dryer fan, heater, spray, and flap to dehumidify based on the sensor and user-defined data from the Node-RED dashboard.
We have used the Arduino Ethernet shield to collect sensor data. After collecting data, Arduino will send data to Raspberry Pi through the MQTT protocol.
The code for Arduino ethernet shield:
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| #include <Ethernet.h> | |
| #include <PubSubClient.h> | |
| #include <OneWire.h> | |
| #include <DallasTemperature.h> | |
| #include "DHT.h" | |
| const int oneWireBus = 8; | |
| float temp; | |
| float tempSensor1; | |
| float tempSensor2; | |
| float humSensor1; | |
| float humSensor2; | |
| // Setup a oneWire instance to communicate with any OneWire devices | |
| OneWire oneWire(oneWireBus); | |
| // Pass our oneWire reference to Dallas Temperature sensor | |
| DallasTemperature sensors(&oneWire); | |
| int numberOfDevices; | |
| DeviceAddress tempDeviceAddress; | |
| #define DHTPIN0 2 // Digital pin connected to the DHT sensor | |
| #define DHTPIN1 3 // Digital pin connected to the DHT sensor | |
| //#define DHTTYPE DHT11 // DHT 11 | |
| #define DHTTYPE0 DHT21 // DHT 22 (AM2302), AM2321 | |
| #define DHTTYPE1 DHT21 // DHT 22 (AM2302), AM2321 | |
| DHT dht0(DHTPIN0, DHTTYPE0); | |
| DHT dht1(DHTPIN1, DHTTYPE1); | |
| // This MAC addres can remain the same | |
| byte mac[] = { 0xDE, 0xED, 0xBA, 0xFE, 0xFE, 0xED }; | |
| IPAddress ip(192, 168, 5, 110); | |
| //IPAddress myDns(202,191,120, 2); | |
| //IPAddress gateway(10, 30, 0, 1); | |
| //IPAddress subnet(255, 0, 0, 0); | |
| // Replace with your Raspberry Pi IP Address. In my case, the RPi IP Address is 192.168.1.76 | |
| IPAddress server(192, 168, 5, 101); | |
| // Initializes the variables | |
| EthernetClient ethClient_hvac; | |
| PubSubClient client(ethClient_hvac); | |
| char Hum[10]; | |
| char Tem[10]; | |
| char Hum1[10]; | |
| char Tem1[10]; | |
| char Hum2[10]; | |
| char Tem2[10]; | |
| void callback(char* topic, byte* message, unsigned int length) { | |
| Serial.print("Message arrived on topic: "); | |
| Serial.print(topic); | |
| Serial.print(". Message: "); | |
| String messageTemp; | |
| for (int i = 0; i < length; i++) { | |
| Serial.print((char)message[i]); | |
| messageTemp += (char)message[i]; | |
| } | |
| Serial.println(); | |
| } | |
| // Change the function below if you want to subscribe to more topics with your Arduino | |
| void reconnect() { | |
| // Loop until we're reconnected | |
| while (!client.connected()) { | |
| Serial.print("Attempting MQTT connection..."); | |
| // Attempt to connect | |
| if (client.connect("arduinoClient_HVAC_Meter")) { | |
| Serial.println("connected"); | |
| } else { | |
| Serial.print("failed, rc="); | |
| Serial.print(client.state()); | |
| Serial.println(" try again in 5 seconds"); | |
| // Wait 5 seconds before retrying | |
| delay(5000); | |
| } | |
| } | |
| } | |
| void setup() | |
| { | |
| //Serial.begin(115200); | |
| client.setServer(server, 1883); | |
| client.setCallback(callback); | |
| sensors.begin(); | |
| dht0.begin(); | |
| dht1.begin(); | |
| Ethernet.begin(mac, ip); | |
| numberOfDevices = sensors.getDeviceCount(); | |
| Serial.print("Locating devices..."); | |
| Serial.print("Found "); | |
| Serial.print(numberOfDevices, DEC); | |
| Serial.println(" devices."); | |
| // Loop through each device, print out address | |
| for (int i = 0; i < numberOfDevices; i++) { | |
| // Search the wire for address | |
| if (sensors.getAddress(tempDeviceAddress, i)) { | |
| Serial.print("Found device "); | |
| Serial.print(i, DEC); | |
| Serial.print(" with address: "); | |
| printAddress(tempDeviceAddress); | |
| Serial.println(); | |
| } else { | |
| Serial.print("Found ghost device at "); | |
| Serial.print(i, DEC); | |
| Serial.print(" but could not detect address. Check power and cabling"); | |
| } | |
| } | |
| } | |
| void loop() | |
| { | |
| if (!client.connected()) { | |
| reconnect(); | |
| } | |
| client.loop(); | |
| totalTemp(); | |
| float tempA = temp / numberOfDevices; | |
| Serial.println("=================="); | |
| Serial.print("Temperature Avarage for 2 device: "); | |
| Serial.println(tempA); | |
| Serial.println("=================="); | |
| float humAvg = totalHum() / 2; | |
| Serial.println("=================="); | |
| Serial.print("Humidity Avarage for 2 device: "); | |
| Serial.println(humAvg); | |
| Serial.println("=================="); | |
| dtostrf(tempA, 4, 0, Tem); | |
| dtostrf(humAvg, 4, 0, Hum); | |
| // Publishes a new Temperature value | |
| //client.publish("topic_temp", Tem); | |
| //client.publish("topic_hum", Hum); | |
| client.publish("topic_temp_1", Tem1); | |
| client.publish("topic_temp_2", Tem2); | |
| client.publish("topic_hum_1", Hum1); | |
| client.publish("topic_hum_2", Hum2); | |
| delay(5000); | |
| } | |
| void totalTemp() { | |
| sensors.requestTemperatures(); // Send the command to get temperatures | |
| delay(10); | |
| temp = 0; | |
| // Loop through each device, print out temperature data | |
| for (int i = 0; i < numberOfDevices; i++) { | |
| if (sensors.getAddress(tempDeviceAddress, i)) { | |
| // Output the device ID | |
| Serial.print("Temperature for device: "); | |
| Serial.println(i, DEC); | |
| // Print the data | |
| float tempC = sensors.getTempC(tempDeviceAddress); | |
| Serial.print("Temp C: "); | |
| Serial.println(tempC); | |
| if (i == 0) { | |
| tempSensor1 = tempC; | |
| dtostrf(tempSensor1, 4, 0, Tem1); | |
| } else { | |
| tempSensor2 = tempC; | |
| dtostrf(tempSensor2, 4, 0, Tem2); | |
| } | |
| temp = temp + tempC; | |
| } | |
| } | |
| if ( temp <= 20) { | |
| Serial.println(F("Not Proper Value from Temp sensor!")); | |
| return; | |
| } | |
| } | |
| // function to print a device address | |
| void printAddress(DeviceAddress deviceAddress) { | |
| for (uint8_t i = 0; i < 8; i++) { | |
| if (deviceAddress[i] < 16) Serial.print("0"); | |
| Serial.print(deviceAddress[i], HEX); | |
| } | |
| } | |
| float totalHum() { | |
| float totalHum = 0; | |
| float h0 = dht0.readHumidity(); | |
| float t0 = dht0.readTemperature(); | |
| float f0 = dht0.readTemperature(true); | |
| float h1 = dht1.readHumidity(); | |
| float t1 = dht1.readTemperature(); | |
| float f1 = dht1.readTemperature(true); | |
| //Check if any reads failed and exit early (to try again). | |
| if (isnan(h0) || isnan(t0) || isnan(f0)) { | |
| Serial.println(F("Failed to read from DHT sensor!")); | |
| return; | |
| } else { | |
| Serial.print("Humidity 1: "); | |
| Serial.println(h0); | |
| humSensor1 = h0; | |
| dtostrf(humSensor1, 4, 0, Hum1); | |
| } | |
| float hif0 = dht0.computeHeatIndex(f0, h0); | |
| float hic0 = dht0.computeHeatIndex(t0, h0, false); | |
| //Check if any reads failed and exit early (to try again). | |
| if (isnan(h1) || isnan(t1) || isnan(f1)) { | |
| Serial.println(F("Failed to read from DHT sensor!")); | |
| return; | |
| } | |
| else { | |
| Serial.print("Humidity 2: "); | |
| Serial.println(h1); | |
| humSensor2 = h1; | |
| dtostrf(humSensor2, 4, 0, Hum2); | |
| } | |
| float hif1 = dht1.computeHeatIndex(f1, h1); | |
| float hic1 = dht1.computeHeatIndex(t1, h1, false); | |
| totalHum = h0 + h1; | |
| Serial.println(); | |
| return totalHum; | |
| } |
The raspberry pi displays the node-RED dashboard. Users can set data from the Raspberry Pi touch display easily. The Node-RED dashboard looks like the following.
The Node-RED flow is given below:
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Temp_payload === \"1\") {\n msg.payload = 1;\n global.set(\"heaterState\", msg.payload);\n return msg;\n } else if(Temp_topic === \"spray\" && Temp_payload === \"0\") {\n msg.payload = 0;\n global.set(\"sprayState\", msg.payload);\n return msg;\n } else if(Temp_topic === \"spray\" && Temp_payload === \"1\") {\n msg.payload = 1;\n global.set(\"sprayState\", msg.payload);\n return msg;\n } else if(Temp_topic === \"fancw\" && Temp_payload === \"0\") {\n msg.payload = 0;\n global.set(\"fancwState\", msg.payload);\n return msg;\n } else if(Temp_topic === \"fancw\" && Temp_payload === \"1\") {\n msg.payload = 1;\n global.set(\"fancwState\", msg.payload);\n return msg;\n } else if(Temp_topic === \"fanccw\" && Temp_payload === \"0\") {\n msg.payload = 0;\n global.set(\"fanccwState\", msg.payload);\n return msg; \n } else if(Temp_topic === \"fanccw\" && Temp_payload === \"1\") {\n msg.payload = 1;\n global.set(\"fanccwState\", msg.payload);\n return msg; \n } else if(Temp_topic === 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global.get(\"AutoManual_switch\") || 0;\n\nvar getSetTemp = Number(set_temp);\nvar getSetHum = Number(set_hum);\nvar getLiveTemp = Number(live_temp);\nvar getLiveHum = Number(live_hum);\n\nvar on = 0;\nvar off = 1;\n\nvar heater = 1;\nvar spray = 1;\nvar flapO = 1;\nvar falpC = 1;\n\n\nif (override != 1 && timer_status === \"open\") {\n if(getLiveTemp < getSetTemp && getLiveHum < getSetHum){\n \n heater = { payload:on, topic:\"heater_on\" };\n spray = { payload:on, topic:\"spray_on\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:on, topic:\"flap_close_on\" };\n \n }\n else if(getLiveTemp < getSetTemp && getLiveHum > getSetHum){\n \n heater = { payload:on, topic:\"heater_on\" };\n spray = { payload:off, topic:\"spray_off\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:on, topic:\"flap_close_on\" };\n \n }\n else if(getLiveTemp > getSetTemp && getLiveHum < getSetHum){\n \n heater = { payload:off, topic:\"heater_off\" };\n spray = 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set_temp = global.get(\"humidity/set\") || 0;\nmsg.payload =set_temp ;\nreturn msg;","outputs":1,"noerr":0,"x":880,"y":120,"wires":[["6de12337.be574c"]]},{"id":"1828d093.6daecf","type":"inject","z":"34243684.8b511a","name":"","topic":"","payload":"","payloadType":"date","repeat":"","crontab":"","once":false,"onceDelay":0.1,"x":720,"y":120,"wires":[["ee5f94a3.b1fe08"]]},{"id":"6de12337.be574c","type":"debug","z":"34243684.8b511a","name":"","active":true,"tosidebar":true,"console":false,"tostatus":true,"complete":"payload","targetType":"msg","x":1050,"y":120,"wires":[]},{"id":"5b0a4c5e.2bffb4","type":"function","z":"34243684.8b511a","name":"","func":"const set_temp = global.get(\"time/set\") || 0;\nmsg.payload =set_temp ;\nreturn msg;","outputs":1,"noerr":0,"x":860,"y":180,"wires":[["a015e351.ad853"]]},{"id":"53b966cb.506c18","type":"inject","z":"34243684.8b511a","name":"","topic":"","payload":"","payloadType":"date","repeat":"","crontab":"","once":false,"onceDelay":0.1,"x":720,"y":180,"wires":[["5b0a4c5e.2bffb4"]]},{"id":"a015e351.ad853","type":"debug","z":"34243684.8b511a","name":"","active":true,"tosidebar":true,"console":false,"tostatus":true,"complete":"payload","targetType":"msg","x":1050,"y":180,"wires":[]},{"id":"e21fc623.8454b8","type":"function","z":"34243684.8b511a","name":"Switching","func":"const set_temp = global.get(\"temperature/set\");\nconst set_hum = global.get(\"humidity/set\");\nconst set_time = global.get(\"time/set\");\nconst live_temp = global.get(\"temperature/live\");\nconst live_hum = global.get(\"humidity/live\");\nconst timer_status = global.get(\"active/time/reset\");\n//const timer_close = global.get(\"active/time/reset/close\");\n\nconst override = global.get(\"AutoManual_switch\") || 0;\n\nvar getSetTemp = Number(set_temp);\nvar getSetHum = Number(set_hum);\nvar getLiveTemp = Number(live_temp);\nvar getLiveHum = Number(live_hum);\n\n\nvar getSetTime = Number(set_time);\n\nvar tInterval = getSetTime / 4;\n\nvar getSetTempMax = getSetTemp + 5;\nvar getSetHumMax = getSetHum + 5;\nvar getLiveTempMax = getLiveTemp + 7;\nvar getLiveHumMax = getLiveHum + 10;\n\nvar on = 0;\nvar off = 1;\n\n\nvar heater = 1;\nvar spray = 1;\nvar flapO = 1;\nvar falpC = 1;\nvar modeO = 0;\n\n\nif (override != 1 && timer_status === \"open\") {\n \n //Mode 1\n if(getLiveTemp < getSetTemp && getLiveHum < getSetHum){\n \n heater = { payload:on, topic:\"heater_on\" };\n spray = { payload:on, topic:\"spray_on\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:on, topic:\"flap_close_on\" };\n modeO = { payload:1, topic:\"Mode_01\" };\n \n }\n \n //Mode 2\n else if(getLiveTemp < getSetTemp && (getLiveHum > getSetHum && getLiveHum < getSetHumMax)){\n \n heater = { payload:on, topic:\"heater_on\" };\n spray = { payload:off, topic:\"spray_off\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:on, topic:\"flap_close_on\" };\n modeO = { payload:2, topic:\"Mode_02\" };\n \n }\n \n //Mode 3\n else if(getLiveTemp >= getSetTemp && getLiveHum <= getSetHum){\n \n heater = { payload:off, topic:\"heater_off\" };\n spray = { payload:on, topic:\"spray_on\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:on, topic:\"flap_close_on\" };\n modeO = { payload:3, topic:\"Mode_03\" };\n \n }\n \n //Mode 4\n else if((getLiveHum > getSetHum && getLiveHum < getSetHumMax) && getLiveTemp > getSetTemp){\n \n //x >= min && x <= max\n \n heater = { payload:off, topic:\"heater_off\" };\n spray = { payload:off, topic:\"spray_off\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:on, topic:\"flap_open_on\" };\n modeO = { payload:4, topic:\"Mode_04\" };\n \n }\n \n //Mode 5\n else if(getLiveHum > getSetHumMax+2){\n\n heater = { payload:off, topic:\"heater_off\" };\n spray = { payload:off, topic:\"spray_off\" };\n flapO = { payload:on, topic:\"flap_open_on\" };\n falpC = { payload:off, topic:\"flap_close_off\" };\n modeO = { payload:5, topic:\"Mode_05\" };\n \n } \n //Mode 6\n// else {\n\n// heater = { payload:off, topic:\"heater_off\" };\n// spray = { payload:off, topic:\"spray_off\" };\n// flapO = { payload:off, topic:\"flap_open_on\" };\n// falpC = { payload:on, topic:\"flap_close_off\" };\n// modeO = { payload:6, topic:\"Mode_06\" };\n \n// }\n \n \nreturn [heater, spray, flapO, falpC, modeO] ;\n}\n\n//Mode 7\nelse if(override != 1 && timer_status === \"close\"){\n heater = { payload:off, topic:\"heater_off\" };\n spray = { payload:off, topic:\"spray_off\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:off, topic:\"flap_close_on\" };\n modeO = { payload:7, topic:\"Mode_07\" };\n \n return [heater, spray, flapO, falpC, modeO] ;\n }\n \n //Mode 8\nelse{\n heater = { payload:off, topic:\"heater_off\" };\n spray = { payload:off, topic:\"spray_off\" };\n flapO = { payload:off, topic:\"flap_open_off\" };\n falpC = { payload:off, topic:\"flap_close_on\" };\n modeO = { payload:8, topic:\"Mode_08\" };\n \n return [heater, spray, flapO, falpC, modeO] ;\n}\n\n\n\n\n\n","outputs":5,"noerr":0,"x":320,"y":980,"wires":[["14ddd8ae.9adbe7","c2db6aa0.c38bb8"],["3a8111c3.517d6e","fd3a792f.f31418"],["5949419e.d8d86","f7f7c790.359fd8"],["828dc2e9.1cc04","52e5d6b0.fdf4c8"],["f944d751.4c0da8"]]},{"id":"14ddd8ae.9adbe7","type":"debug","z":"34243684.8b511a","name":"heater","active":false,"tosidebar":true,"console":false,"tostatus":true,"complete":"payload","targetType":"msg","x":530,"y":820,"wires":[]},{"id":"828dc2e9.1cc04","type":"debug","z":"34243684.8b511a","name":"flap_close","active":false,"tosidebar":true,"console":false,"tostatus":true,"complete":"payload","targetType":"msg","x":540,"y":1140,"wires":[]},{"id":"5949419e.d8d86","type":"debug","z":"34243684.8b511a","name":"flap_open","active":false,"tosidebar":true,"console":false,"tostatus":true,"complete":"payload","targetType":"msg","x":540,"y":1040,"wires":[]},{"id":"3a8111c3.517d6e","type":"debug","z":"34243684.8b511a","name":"spray","active":false,"tosidebar":true,"console":false,"tostatus":true,"complete":"payload","targetType":"msg","x":530,"y":940,"wires":[]},{"id":"a8190197.faa74","type":"inject","z":"34243684.8b511a","name":"","topic":"","payload":"1","payloadType":"str","repeat":"1","crontab":"","once":true,"onceDelay":"1","x":110,"y":980,"wires":[["e21fc623.8454b8"]]},{"id":"c2db6aa0.c38bb8","type":"change","z":"34243684.8b511a","name":"HeaterState","rules":[{"t":"set","p":"heaterState","pt":"global","to":"payload","tot":"msg"}],"action":"","property":"","from":"","to":"","reg":false,"x":550,"y":780,"wires":[[]]},{"id":"fd3a792f.f31418","type":"change","z":"34243684.8b511a","name":"SprayState","rules":[{"t":"set","p":"sprayState","pt":"global","to":"payload","tot":"msg"}],"action":"","property":"","from":"","to":"","reg":false,"x":550,"y":900,"wires":[[]]},{"id":"f7f7c790.359fd8","type":"change","z":"34243684.8b511a","name":"FlapOpenState","rules":[{"t":"set","p":"flap_openState","pt":"global","to":"payload","tot":"msg"}],"action":"","property":"","from":"","to":"","reg":false,"x":560,"y":1000,"wires":[[]]},{"id":"52e5d6b0.fdf4c8","type":"change","z":"34243684.8b511a","name":"FlapCloseState","rules":[{"t":"set","p":"flap_closeState","pt":"global","to":"payload","tot":"msg"}],"action":"","property":"","from":"","to":"","reg":false,"x":560,"y":1100,"wires":[[]]},{"id":"28f9fe8b.5a7a82","type":"gate","z":"34243684.8b511a","name":"gate","controlTopic":"control","defaultState":"closed","openCmd":"open","closeCmd":"close","toggleCmd":"toggle","defaultCmd":"default","persist":false,"x":470,"y":540,"wires":[["25748c6c.7da3e4"]]},{"id":"385cf688.641c9a","type":"inject","z":"34243684.8b511a","name":"input","topic":"","payload":"1","payloadType":"num","repeat":"1","crontab":"","once":false,"x":570,"y":380,"wires":[["28f9fe8b.5a7a82"]]},{"id":"25748c6c.7da3e4","type":"counter","z":"34243684.8b511a","name":"","init":"0","step":"1","lower":null,"upper":null,"mode":"increment","outputs":2,"x":618.499906539917,"y":539.4167966842651,"wires":[["73774bd3.f205e4","4dbe08c.44f3ff8","7843866c.cdb708"],[]]},{"id":"b1f8c959.ef8188","type":"inject","z":"34243684.8b511a","name":"Start","topic":"control","payload":"open","payloadType":"str","repeat":"","crontab":"","once":false,"x":571.2500057220459,"y":418.74999952316284,"wires":[["28f9fe8b.5a7a82"]]},{"id":"2b3d7180.37bece","type":"inject","z":"34243684.8b511a","name":"Stop","topic":"control","payload":"close","payloadType":"str","repeat":"","crontab":"","once":false,"x":573.000057220459,"y":461.50009870529175,"wires":[["28f9fe8b.5a7a82"]]},{"id":"73774bd3.f205e4","type":"debug","z":"34243684.8b511a","name":"Current 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number\n \n var z = Set_Time*60*60;\n if(overrideM !== 1 && z > Run_TimeN){\n msg.payload = \"open\";\n msg.topic = \"control\"\n return [msg, null];\n }\n else if (overrideM !== 1 && z < Run_TimeN)\n {\n msg.payload = \"close\";\n msg.topic = \"control\"\n return [null, msg];\n}\n//return msg;Set_Time","outputs":2,"noerr":0,"x":247.4999885559082,"y":544.9999990463257,"wires":[["28f9fe8b.5a7a82","f57693b0.a8432"],["28f9fe8b.5a7a82","4a70bd79.f31094"]]},{"id":"4dbe08c.44f3ff8","type":"function","z":"34243684.8b511a","name":"setPayload","func":"var Run_TimeSet= {\"payload\":msg.payload};\nreturn Run_TimeSet;","outputs":1,"noerr":0,"x":792.5000076293945,"y":533.7499980926514,"wires":[["e333331d.78394"]]},{"id":"b1636e6b.362a8","type":"debug","z":"34243684.8b511a","name":"Current 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Fan_Run_Time_cw){\n msg.payload = \"fanopen_cw\";\n msg.topic = \"fancontrol_cw\"\n return [msg, null];\n }\n else\n {\n msg.payload = \"fanclose_cw\";\n msg.topic = \"fancontrol_cw\"\n return [null, msg];\n}\n//return msg;Set_Time","outputs":2,"noerr":0,"x":260,"y":380,"wires":[["79fcb450.d0295c","4d47e245.12526c"],["79fcb450.d0295c","ac0ec57c.a0e778"]]},{"id":"b0a6dcf5.57b7d","type":"function","z":"bdd9cacd.0c9dd8","name":"setPayload","func":"var Fan_Run_Time= {\"payload\":msg.payload};\nreturn Fan_Run_Time;","outputs":1,"noerr":0,"x":812.5000076293945,"y":373.74999809265137,"wires":[["966f9d44.ef91a"]]},{"id":"67848e64.92e2a","type":"debug","z":"bdd9cacd.0c9dd8","name":"Current 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fancw;\n}\nelse if (overridecw !== 1 && timer_status_cw === \"fanclose_cw\"){\n fancw = { payload:off, topic:\"fancw_on\" };\n //spray = { payload:off, topic:\"spray_off\" };\n //flapO = { payload:off, topic:\"flap_open_off\" };\n //falpC = { payload:off, topic:\"flap_close_on\" };\n //msg.payload = fancw;\n return fancw;\n 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The Node-RED gets the sensor values, and based on the data, it triggers the GPIO pins connected to Relay.
The amazing processing and controlling features of raspberry pi needs to be fully exploited.
ReplyDeleteYou are right, raspberry pi is an awesome IoT device and it's powerful.
DeleteNode-RED is a visual programming tool that enables users to wire together devices, APIs, and online services to create automations using a browser-based flow editor. It was developed by IBM and is now an open-source project.
DeleteIn industrial automation, Node-RED can be used to control and monitor various systems and devices. For example, Node-RED can be used to connect to PLCs, sensors, and other industrial devices, collect and process data, and then send control commands back to the devices.
Node-RED works by allowing users to create flows, which consist of interconnected nodes. Nodes represent various functionalities, such as reading data from a device, processing the data, and sending control commands. Users can drag and drop nodes from a library and connect them to create a flow that represents the desired automation.
Node-RED's visual interface and support for various communication protocols make it a versatile and user-friendly solution for industrial automation. The platform is also highly scalable, making it suitable for both small and large-scale industrial automation projects.
Hi i don't see the Arduino code on the page ?
ReplyDeletePlease check now. The post has been updated. Thanks
DeleteCan Node-RED be used for real-time control in industrial automation?
ReplyDeleteYes, Node-RED can be used for real-time control in industrial automation. Node-RED provides a visual interface for programming and allows users to easily connect and control different devices and sensors in real-time. The platform also supports various communication protocols such as Modbus, OPC UA, MQTT, and others, which are commonly used in industrial automation for real-time communication between devices. The use of Raspberry Pi, which has a fast and responsive processor, can further enhance the real-time control capabilities of Node-RED in industrial automation applications.
DeleteWhat are some of the benefits of using Node-RED and Raspberry Pi for industrial automation?
ReplyDeleteSome of the benefits of using Node-RED and Raspberry Pi for industrial automation include:
DeleteEase of use: Node-RED provides a visual, drag-and-drop interface for programming, making it easier for non-programmers to create and manage industrial automation solutions.
Low cost: Raspberry Pi is a low-cost and small form factor computer, which makes it an affordable solution for small and medium-sized businesses.
Scalability: Node-RED is a flexible platform that can be easily scaled for both small and large-scale industrial automation systems.
Integration: Node-RED supports various communication protocols and APIs, making it easy to integrate different devices, sensors, and systems into a single automation solution.
Fast development: Node-RED's visual interface and pre-built nodes allow for faster development times compared to traditional programming methods.
Enhanced performance: Raspberry Pi provides fast and responsive performance, making it suitable for real-time control and monitoring applications in industrial automation.
Improved accuracy: Node-RED's visual programming environment and ability to connect different devices and sensors can improve the accuracy of industrial automation systems.
Better reliability: By using Node-RED and Raspberry Pi, industrial automation systems can be made more reliable and efficient, reducing downtime and maintenance costs.
Is it possible to create custom nodes in Node-RED for industrial automation applications?
ReplyDeleteIt is possible to create custom nodes in *Node-RED* for industrial automation applications. Follow the basic steps:
DeleteDetermine the functionality you want to implement in the custom node. This can be anything from interfacing with a specific sensor or controller to implementing a custom algorithm for data processing.
Create a new Node-RED node using the Node.js runtime environment. You can create a new directory in the Node-RED nodes directory (~/.node-red/nodes/) and add a JavaScript file with the appropriate functions.
Define the node's input and output properties. This can include data types, validation rules, and default values.
Implement the node's functionality using JavaScript. You can use existing Node-RED nodes and libraries to implement complex functionality and integrate with external systems.
Test the custom node by deploying it to a Node-RED flow and testing its functionality in a real-world scenario.
Optionally, package the custom node as a Node-RED module and publish it to the Node-RED package repository for others to use.
Creating custom nodes in Node-RED can be a powerful way to extend its functionality for specific industrial automation applications. By leveraging the flexibility and extensibility of Node.js, you can create custom nodes that integrate with a wide range of sensors, controllers, and protocols and automate complex industrial processes.
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